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Metal Extrusion

Description: Test your knowledge on the process of metal extrusion and its various aspects.
Number of Questions: 15
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Tags: metal extrusion manufacturing materials science
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What is the primary purpose of metal extrusion?

  1. To shape metal into desired cross-sectional profiles

  2. To increase the strength of metal

  3. To reduce the weight of metal

  4. To improve the surface finish of metal


Correct Option: A
Explanation:

Metal extrusion is a manufacturing process used to create objects with specific cross-sectional shapes by forcing metal through a die.

Which of the following is NOT a common type of metal extrusion?

  1. Direct extrusion

  2. Indirect extrusion

  3. Hydrostatic extrusion

  4. Rolling


Correct Option: D
Explanation:

Rolling is a separate metalworking process that involves passing metal between rollers to reduce its thickness.

What is the main advantage of direct extrusion over indirect extrusion?

  1. Higher production rates

  2. Ability to produce longer parts

  3. Reduced friction between the metal and the die

  4. Improved surface finish of the extruded product


Correct Option: A
Explanation:

In direct extrusion, the metal is pushed directly through the die, resulting in faster production rates compared to indirect extrusion.

What is the role of the die in metal extrusion?

  1. To shape the cross-section of the extruded product

  2. To control the flow of metal during extrusion

  3. To reduce friction between the metal and the extrusion chamber

  4. To cool the extruded product


Correct Option: A
Explanation:

The die contains the desired shape of the cross-section and guides the flow of metal to create the final product.

Which metal is commonly used for hydrostatic extrusion?

  1. Steel

  2. Aluminum

  3. Copper

  4. Titanium


Correct Option: D
Explanation:

Hydrostatic extrusion is often used for extruding difficult-to-work metals like titanium, which require high pressures for successful extrusion.

What is the purpose of the ram in metal extrusion?

  1. To apply pressure to the metal billet

  2. To control the flow of metal through the die

  3. To cool the extruded product

  4. To lubricate the extrusion process


Correct Option: A
Explanation:

The ram is responsible for applying the necessary force to push the metal billet through the die during extrusion.

Which factor is NOT considered when selecting the extrusion temperature for a particular metal?

  1. Melting point of the metal

  2. Ductility of the metal

  3. Extrusion speed

  4. Die material


Correct Option: D
Explanation:

Die material is not a factor that directly influences the selection of extrusion temperature for a specific metal.

What is the main advantage of using a floating mandrel in indirect extrusion?

  1. Reduced friction between the metal and the die

  2. Improved surface finish of the extruded product

  3. Ability to produce hollow shapes

  4. Increased production rates


Correct Option: C
Explanation:

A floating mandrel allows for the production of hollow shapes by creating a space within the extruded product.

Which of the following is NOT a common defect associated with metal extrusion?

  1. Surface cracks

  2. Internal voids

  3. Twisting of the extruded product

  4. Laminations


Correct Option: C
Explanation:

Twisting of the extruded product is not a typical defect in metal extrusion.

What is the primary purpose of using a lubricant in metal extrusion?

  1. To reduce friction between the metal and the die

  2. To improve the surface finish of the extruded product

  3. To cool the extruded product

  4. To increase the strength of the extruded product


Correct Option: A
Explanation:

Lubricants are used to minimize friction between the metal and the die, which helps to prevent defects and improve the overall extrusion process.

Which of the following metals is NOT commonly extruded?

  1. Steel

  2. Aluminum

  3. Copper

  4. Gold


Correct Option: D
Explanation:

Gold is not commonly extruded due to its high cost and the availability of alternative manufacturing methods.

What is the main advantage of using a porthole die in metal extrusion?

  1. Ability to produce complex shapes

  2. Reduced friction between the metal and the die

  3. Increased production rates

  4. Improved surface finish of the extruded product


Correct Option: A
Explanation:

Porthole dies allow for the production of complex shapes by incorporating multiple openings within the die.

Which of the following is NOT a factor that affects the extrusion pressure in metal extrusion?

  1. Cross-sectional area of the extruded product

  2. Extrusion speed

  3. Temperature of the metal

  4. Die design


Correct Option: B
Explanation:

Extrusion speed does not directly affect the extrusion pressure in metal extrusion.

What is the purpose of the container in indirect extrusion?

  1. To hold the metal billet in place

  2. To apply pressure to the metal billet

  3. To control the flow of metal through the die

  4. To cool the extruded product


Correct Option: A
Explanation:

The container in indirect extrusion serves to hold the metal billet in place and prevent it from moving during the extrusion process.

Which of the following is NOT a common application of metal extrusion?

  1. Automotive parts

  2. Aerospace components

  3. Medical devices

  4. Construction materials


Correct Option: D
Explanation:

Metal extrusion is not commonly used for construction materials due to the availability of alternative manufacturing methods.

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