Metal Brazing

Description: Test your knowledge on Metal Brazing with these challenging questions. Assess your understanding of the techniques, materials, and applications of metal brazing.
Number of Questions: 15
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Tags: metal brazing joining techniques materials science metallurgy
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Which of the following is NOT a common base metal used in metal brazing?

  1. Steel

  2. Copper

  3. Aluminum

  4. Plastic


Correct Option: D
Explanation:

Plastic is not a common base metal used in metal brazing due to its low melting point and poor strength at elevated temperatures.

What is the primary purpose of flux in metal brazing?

  1. To remove oxides from the metal surfaces

  2. To increase the melting point of the filler metal

  3. To improve the flow of the filler metal

  4. To prevent the formation of voids in the brazed joint


Correct Option: A
Explanation:

Flux plays a crucial role in metal brazing by removing oxides and impurities from the metal surfaces, ensuring a clean and strong bond between the base metal and the filler metal.

Which of the following is NOT a common type of filler metal used in metal brazing?

  1. Silver-based alloys

  2. Copper-based alloys

  3. Nickel-based alloys

  4. Tin-based alloys


Correct Option: D
Explanation:

Tin-based alloys are not commonly used as filler metals in metal brazing due to their low strength and poor resistance to corrosion.

What is the main advantage of metal brazing over soldering?

  1. Higher strength

  2. Lower melting point

  3. Better electrical conductivity

  4. Increased ductility


Correct Option: A
Explanation:

Metal brazing offers higher strength compared to soldering due to the formation of a metallurgical bond between the base metal and the filler metal.

Which of the following is NOT a common heating method used in metal brazing?

  1. Torch brazing

  2. Induction brazing

  3. Resistance brazing

  4. Arc welding


Correct Option: D
Explanation:

Arc welding is not a common heating method used in metal brazing as it generates excessive heat and can damage the base metal and the filler metal.

What is the primary factor that determines the strength of a brazed joint?

  1. Filler metal composition

  2. Base metal thickness

  3. Brazing temperature

  4. Flux type


Correct Option: A
Explanation:

The strength of a brazed joint is primarily determined by the composition of the filler metal, which influences its melting point, strength, and corrosion resistance.

Which of the following is NOT a common application of metal brazing?

  1. Joining dissimilar metals

  2. Repairing cracks in metal components

  3. Manufacturing heat exchangers

  4. Assembling electronic components


Correct Option: D
Explanation:

Metal brazing is not commonly used for assembling electronic components due to the potential damage to sensitive components from the high temperatures involved in the process.

What is the purpose of preheating the base metal before brazing?

  1. To reduce the risk of thermal shock

  2. To improve the flow of the filler metal

  3. To increase the strength of the brazed joint

  4. To prevent the formation of voids in the joint


Correct Option: A
Explanation:

Preheating the base metal before brazing helps to reduce the risk of thermal shock, which can occur when the hot filler metal is applied to the cold base metal, causing it to crack or warp.

Which of the following is NOT a common type of flux used in metal brazing?

  1. Borax-based flux

  2. Fluoride-based flux

  3. Chloride-based flux

  4. Acid-based flux


Correct Option: D
Explanation:

Acid-based fluxes are not commonly used in metal brazing due to their corrosive nature and the potential for damage to the base metal.

What is the primary purpose of post-brazing cleaning?

  1. To remove flux residues

  2. To improve the appearance of the brazed joint

  3. To increase the strength of the joint

  4. To prevent corrosion of the joint


Correct Option: A
Explanation:

Post-brazing cleaning is essential to remove flux residues, which can be corrosive and affect the strength and appearance of the brazed joint.

Which of the following is NOT a common type of metal brazing?

  1. Torch brazing

  2. Induction brazing

  3. Resistance brazing

  4. Laser brazing


Correct Option: D
Explanation:

Laser brazing is not a common type of metal brazing due to its high cost and limited availability compared to other brazing methods.

What is the main advantage of induction brazing over torch brazing?

  1. Faster heating

  2. More precise heating

  3. Reduced risk of overheating

  4. Improved joint strength


Correct Option: B
Explanation:

Induction brazing offers more precise heating compared to torch brazing, allowing for better control over the temperature and reducing the risk of damaging the base metal or the filler metal.

Which of the following is NOT a common type of joint design used in metal brazing?

  1. Butt joint

  2. Lap joint

  3. T-joint

  4. Edge joint


Correct Option: D
Explanation:

Edge joints are not commonly used in metal brazing as they are more difficult to braze and provide weaker joints compared to other joint designs.

What is the primary factor that determines the melting point of a filler metal?

  1. Base metal composition

  2. Filler metal composition

  3. Brazing temperature

  4. Flux type


Correct Option: B
Explanation:

The melting point of a filler metal is primarily determined by its composition, which includes the proportions of different elements or alloys.

Which of the following is NOT a common safety precaution to take when metal brazing?

  1. Wearing protective clothing

  2. Using proper ventilation

  3. Storing flammable materials away from the work area

  4. Touching the brazed joint immediately after brazing


Correct Option: D
Explanation:

Touching the brazed joint immediately after brazing can cause burns due to the high temperatures involved. It is important to allow the joint to cool down before handling it.

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