Casting Techniques

Description: Casting Techniques Quiz
Number of Questions: 15
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Tags: art techniques casting techniques sculpture
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Which casting technique involves pouring molten metal into a mold made of sand?

  1. Sand casting

  2. Investment casting

  3. Centrifugal casting

  4. Die casting


Correct Option: A
Explanation:

Sand casting is a metal casting process characterized by using sand as the mold material. The sand is mixed with a binder to create a mold cavity that receives molten metal.

In investment casting, what is the purpose of the wax pattern?

  1. To create the mold cavity

  2. To form the final shape of the casting

  3. To act as a core for the casting

  4. To provide a smooth surface for the casting


Correct Option: A
Explanation:

In investment casting, a wax pattern is created to form the mold cavity. The wax pattern is then invested with a ceramic material, which hardens to form the mold. Molten metal is then poured into the mold to create the casting.

Which casting technique is commonly used for mass-producing small, intricate metal parts?

  1. Sand casting

  2. Investment casting

  3. Centrifugal casting

  4. Die casting


Correct Option: D
Explanation:

Die casting is a metal casting process that is commonly used for mass-producing small, intricate metal parts. In die casting, molten metal is forced under high pressure into a mold cavity created by two dies.

What is the primary advantage of centrifugal casting over other casting techniques?

  1. Improved surface finish

  2. Reduced porosity

  3. Increased strength

  4. Faster solidification


Correct Option: A
Explanation:

Centrifugal casting offers the advantage of improved surface finish compared to other casting techniques. The centrifugal force generated during casting helps to distribute the molten metal evenly and eliminate surface defects.

Which casting technique is suitable for producing large, complex castings with intricate details?

  1. Sand casting

  2. Investment casting

  3. Centrifugal casting

  4. Lost-foam casting


Correct Option: B
Explanation:

Investment casting is well-suited for producing large, complex castings with intricate details. It allows for the creation of intricate shapes and fine surface finishes.

In lost-foam casting, what is the role of the foam pattern?

  1. To create the mold cavity

  2. To form the final shape of the casting

  3. To act as a core for the casting

  4. To provide a smooth surface for the casting


Correct Option: A
Explanation:

In lost-foam casting, a foam pattern is used to create the mold cavity. The foam pattern is placed in a flask and surrounded by sand. Molten metal is then poured into the flask, vaporizing the foam pattern and creating the casting.

Which casting technique is characterized by pouring molten metal into a mold made of plaster?

  1. Sand casting

  2. Investment casting

  3. Plaster mold casting

  4. Die casting


Correct Option: C
Explanation:

Plaster mold casting is a metal casting process that involves pouring molten metal into a mold made of plaster. Plaster mold casting is often used for artistic purposes and for producing small, intricate castings.

What is the purpose of a sprue in casting?

  1. To allow molten metal to enter the mold cavity

  2. To provide a passage for gases to escape from the mold

  3. To create a reservoir of molten metal for feeding the casting

  4. All of the above


Correct Option: D
Explanation:

A sprue serves multiple purposes in casting. It allows molten metal to enter the mold cavity, provides a passage for gases to escape from the mold, and creates a reservoir of molten metal for feeding the casting.

Which casting technique is commonly used for producing large, hollow castings?

  1. Sand casting

  2. Investment casting

  3. Centrifugal casting

  4. Shell mold casting


Correct Option: D
Explanation:

Shell mold casting is commonly used for producing large, hollow castings. In shell mold casting, a thin, hard shell mold is created using a resin-bonded sand mixture.

What is the primary advantage of permanent mold casting over sand casting?

  1. Faster production rates

  2. Improved surface finish

  3. Reduced porosity

  4. All of the above


Correct Option: D
Explanation:

Permanent mold casting offers several advantages over sand casting, including faster production rates, improved surface finish, and reduced porosity.

Which casting technique is suitable for producing castings with complex internal geometries?

  1. Sand casting

  2. Investment casting

  3. Centrifugal casting

  4. Die casting


Correct Option: B
Explanation:

Investment casting is well-suited for producing castings with complex internal geometries. The use of a wax pattern allows for the creation of intricate shapes and internal cavities.

What is the purpose of a riser in casting?

  1. To provide a reservoir of molten metal for feeding the casting

  2. To allow gases to escape from the mold

  3. To create a directional solidification pattern

  4. All of the above


Correct Option: D
Explanation:

A riser serves multiple purposes in casting. It provides a reservoir of molten metal for feeding the casting, allows gases to escape from the mold, and creates a directional solidification pattern.

Which casting technique is commonly used for producing castings with high dimensional accuracy and surface finish?

  1. Sand casting

  2. Investment casting

  3. Centrifugal casting

  4. Die casting


Correct Option: D
Explanation:

Die casting is commonly used for producing castings with high dimensional accuracy and surface finish. The use of a metal mold allows for precise control over the shape and dimensions of the casting.

What is the primary advantage of centrifugal casting over sand casting?

  1. Improved surface finish

  2. Reduced porosity

  3. Increased strength

  4. Faster solidification


Correct Option: A
Explanation:

Centrifugal casting offers the advantage of improved surface finish compared to sand casting. The centrifugal force generated during casting helps to distribute the molten metal evenly and eliminate surface defects.

Which casting technique is suitable for producing large, complex castings with intricate details?

  1. Sand casting

  2. Investment casting

  3. Centrifugal casting

  4. Lost-foam casting


Correct Option: B
Explanation:

Investment casting is well-suited for producing large, complex castings with intricate details. It allows for the creation of intricate shapes and fine surface finishes.

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