Materials Failure Analysis

Description: This quiz covers the fundamentals of Materials Failure Analysis, including common failure mechanisms, analysis techniques, and preventive measures.
Number of Questions: 15
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Tags: materials science materials failure analysis engineering
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Which of the following is NOT a common type of material failure?

  1. Corrosion

  2. Fatigue

  3. Creep

  4. Plastic Deformation


Correct Option: D
Explanation:

Plastic deformation is a permanent change in the shape of a material, typically caused by excessive stress. It is not a type of material failure, but rather a precursor to failure.

What is the primary cause of fatigue failure?

  1. Repeated loading and unloading

  2. High temperature

  3. Corrosion

  4. Brittle fracture


Correct Option: A
Explanation:

Fatigue failure is caused by the repeated application and removal of stress, which can lead to the formation of cracks and eventual failure.

Which material property is most relevant to creep failure?

  1. Tensile strength

  2. Yield strength

  3. Creep strength

  4. Hardness


Correct Option: C
Explanation:

Creep strength is the material's resistance to deformation under sustained load at high temperatures.

What is the primary mechanism of corrosion failure?

  1. Oxidation

  2. Reduction

  3. Electrochemical reactions

  4. Mechanical wear


Correct Option: C
Explanation:

Corrosion failure is primarily caused by electrochemical reactions between the material and its environment, leading to the formation of corrosion products.

Which of the following is NOT a common technique used in materials failure analysis?

  1. Fractography

  2. Metallography

  3. Chemical analysis

  4. Finite element analysis


Correct Option: D
Explanation:

Finite element analysis is a computational method used to simulate the behavior of materials under various loading conditions. It is not typically used in materials failure analysis, which focuses on the examination of failed components to determine the cause of failure.

What is the purpose of fractography in materials failure analysis?

  1. To determine the chemical composition of the material

  2. To identify the type of failure mechanism

  3. To measure the hardness of the material

  4. To determine the yield strength of the material


Correct Option: B
Explanation:

Fractography is the study of fracture surfaces to identify the type of failure mechanism. It involves examining the surface features of the fracture to determine whether it was caused by fatigue, corrosion, creep, or other mechanisms.

Which of the following is NOT a common preventive measure against materials failure?

  1. Proper design and engineering

  2. Regular inspection and maintenance

  3. Use of high-quality materials

  4. Overloading the material


Correct Option: D
Explanation:

Overloading the material is a common cause of materials failure. It can lead to excessive stress and strain, which can result in various types of failure, such as fatigue, creep, or brittle fracture.

What is the primary goal of materials failure analysis?

  1. To determine the cause of failure

  2. To prevent future failures

  3. To improve the performance of the material

  4. To reduce the cost of the material


Correct Option: A
Explanation:

The primary goal of materials failure analysis is to determine the cause of failure in order to prevent future failures and improve the performance and safety of materials and structures.

Which of the following is NOT a common type of brittle fracture?

  1. Cleavage fracture

  2. Intergranular fracture

  3. Ductile fracture

  4. Transgranular fracture


Correct Option: C
Explanation:

Ductile fracture is a type of ductile failure that occurs in materials that exhibit significant plastic deformation before failure. It is characterized by the formation of dimples on the fracture surface.

What is the primary cause of intergranular corrosion?

  1. Pitting corrosion

  2. Crevice corrosion

  3. Stress corrosion cracking

  4. Selective leaching


Correct Option: D
Explanation:

Intergranular corrosion is caused by the selective leaching of one element from a solid alloy, resulting in the formation of a grain boundary groove.

Which of the following is NOT a common type of wear failure?

  1. Abrasive wear

  2. Adhesive wear

  3. Erosive wear

  4. Fatigue wear


Correct Option: D
Explanation:

Fatigue wear is a type of wear failure that is caused by repeated loading and unloading, similar to fatigue failure. It is not a common type of wear failure.

What is the primary mechanism of stress corrosion cracking?

  1. Hydrogen embrittlement

  2. Anodic dissolution

  3. Cathodic protection

  4. Passivation


Correct Option: B
Explanation:

Stress corrosion cracking is caused by the combined action of tensile stress and a corrosive environment, leading to anodic dissolution of the metal at the crack tip.

Which of the following is NOT a common type of mechanical wear?

  1. Abrasive wear

  2. Adhesive wear

  3. Erosive wear

  4. Corrosion wear


Correct Option: D
Explanation:

Corrosion wear is a type of wear failure that is caused by the combined action of wear and corrosion. It is not a common type of mechanical wear.

What is the primary cause of hydrogen embrittlement?

  1. Exposure to hydrogen gas

  2. High temperature

  3. Corrosion

  4. Mechanical stress


Correct Option: A
Explanation:

Hydrogen embrittlement is caused by the absorption of hydrogen into the metal, which can lead to a reduction in ductility and an increase in susceptibility to brittle fracture.

Which of the following is NOT a common type of non-destructive testing (NDT) used in materials failure analysis?

  1. Ultrasonic testing

  2. Radiographic testing

  3. Magnetic particle testing

  4. Destructive testing


Correct Option: D
Explanation:

Destructive testing is a type of testing that involves the destruction of the material or component being tested. It is not a common type of NDT used in materials failure analysis.

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