Metallurgical Troubleshooting

Description: Metallurgical Troubleshooting Quiz
Number of Questions: 15
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Tags: metallurgy troubleshooting materials science engineering
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Which of the following is NOT a common type of metallurgical defect?

  1. Porosity

  2. Inclusions

  3. Grain boundary cracking

  4. Oxidation


Correct Option: D
Explanation:

Oxidation is a chemical reaction between a metal and oxygen, resulting in the formation of an oxide layer on the metal's surface. It is not a metallurgical defect in the same way that porosity, inclusions, and grain boundary cracking are.

What is the primary cause of porosity in castings?

  1. Entrapped air

  2. Shrinkage during solidification

  3. Gas evolution during solidification

  4. All of the above


Correct Option: D
Explanation:

Porosity in castings can be caused by entrapped air, shrinkage during solidification, and gas evolution during solidification. Entrapped air can be introduced during the pouring process, while shrinkage and gas evolution can occur as the metal solidifies.

Which of the following is NOT a common type of inclusion in steel?

  1. Oxides

  2. Sulfides

  3. Nitrides

  4. Carbides


Correct Option: D
Explanation:

Carbides are not inclusions in steel, but rather a type of second phase that can form during the solidification and heat treatment of steel. Oxides, sulfides, and nitrides are all common types of inclusions in steel.

What is the primary cause of grain boundary cracking?

  1. Stress concentration at grain boundaries

  2. Impurities at grain boundaries

  3. Brittle grain boundary phases

  4. All of the above


Correct Option: D
Explanation:

Grain boundary cracking can be caused by stress concentration at grain boundaries, impurities at grain boundaries, and brittle grain boundary phases. Stress concentration can occur due to the different orientations of adjacent grains, while impurities and brittle phases can weaken the grain boundaries and make them more susceptible to cracking.

Which of the following is NOT a common method for preventing metallurgical defects?

  1. Proper melting and casting practices

  2. Heat treatment

  3. Mechanical working

  4. Adding alloying elements


Correct Option: D
Explanation:

Adding alloying elements is not a common method for preventing metallurgical defects. Proper melting and casting practices, heat treatment, and mechanical working are all common methods for preventing metallurgical defects.

What is the primary purpose of heat treatment in metallurgy?

  1. To improve the mechanical properties of a metal or alloy

  2. To change the microstructure of a metal or alloy

  3. To remove impurities from a metal or alloy

  4. All of the above


Correct Option: D
Explanation:

Heat treatment is used in metallurgy to improve the mechanical properties of a metal or alloy, change the microstructure of a metal or alloy, and remove impurities from a metal or alloy.

Which of the following is NOT a common type of heat treatment?

  1. Annealing

  2. Normalizing

  3. Tempering

  4. Carburizing


Correct Option: D
Explanation:

Carburizing is not a common type of heat treatment. Annealing, normalizing, and tempering are all common types of heat treatment.

What is the primary purpose of mechanical working in metallurgy?

  1. To improve the mechanical properties of a metal or alloy

  2. To change the microstructure of a metal or alloy

  3. To remove impurities from a metal or alloy

  4. All of the above


Correct Option: D
Explanation:

Mechanical working is used in metallurgy to improve the mechanical properties of a metal or alloy, change the microstructure of a metal or alloy, and remove impurities from a metal or alloy.

Which of the following is NOT a common type of mechanical working?

  1. Rolling

  2. Forging

  3. Extrusion

  4. Casting


Correct Option: D
Explanation:

Casting is not a common type of mechanical working. Rolling, forging, and extrusion are all common types of mechanical working.

What is the primary purpose of adding alloying elements to a metal or alloy?

  1. To improve the mechanical properties of the metal or alloy

  2. To change the microstructure of the metal or alloy

  3. To remove impurities from the metal or alloy

  4. All of the above


Correct Option: D
Explanation:

Alloying elements are added to metals and alloys to improve their mechanical properties, change their microstructure, and remove impurities.

Which of the following is NOT a common type of alloying element?

  1. Carbon

  2. Manganese

  3. Silicon

  4. Oxygen


Correct Option: D
Explanation:

Oxygen is not a common type of alloying element. Carbon, manganese, and silicon are all common types of alloying elements.

What is the primary cause of corrosion?

  1. Exposure to oxygen

  2. Exposure to water

  3. Exposure to acids or bases

  4. All of the above


Correct Option: D
Explanation:

Corrosion is caused by exposure to oxygen, water, and acids or bases. Oxygen and water can cause oxidation, while acids and bases can cause dissolution.

Which of the following is NOT a common method for preventing corrosion?

  1. Protective coatings

  2. Cathodic protection

  3. Anodic protection

  4. Heat treatment


Correct Option: D
Explanation:

Heat treatment is not a common method for preventing corrosion. Protective coatings, cathodic protection, and anodic protection are all common methods for preventing corrosion.

What is the primary purpose of a metallurgical investigation?

  1. To determine the cause of a metallurgical failure

  2. To recommend corrective actions to prevent future failures

  3. To improve the quality of a metallurgical product or process

  4. All of the above


Correct Option: D
Explanation:

The primary purpose of a metallurgical investigation is to determine the cause of a metallurgical failure, recommend corrective actions to prevent future failures, and improve the quality of a metallurgical product or process.

Which of the following is NOT a common type of metallurgical investigation?

  1. Fractography

  2. Metallography

  3. Chemical analysis

  4. Mechanical testing


Correct Option: D
Explanation:

Mechanical testing is not a common type of metallurgical investigation. Fractography, metallography, and chemical analysis are all common types of metallurgical investigations.

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