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Metallurgy: Occurence, Extraction and Applications o...

Description: Extraction Principle and Process of Extraction of ElementsExtraction of Crude Metal from Concentrated Ore
Number of Questions: 35
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Tags: Extraction Principle and Process of Extraction of Elements Extraction of Crude Metal from Concentrated Ore
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Which of the following statements is/are true? P. The silicon carbide is used as a refractory material. Q. Blast furnace is used for the smelting of lead ore. R. Calamine and casseterite are the ores of zinc.

  1. P only

  2. Q only

  3. R only

  4. P and Q

  5. Q and R


Correct Option: D
Explanation:

The substances that are capable of withstanding very high temperatures without melting or becoming soft are called refractory materials like- SiC (carborundum), Al2O3, SiO2, etc. Blast furnace is used for the smelting of iron, copper and lead ores. Calamine (ZnCO3) is the ore of zinc while casseterite (SnO2) is the ore of Sn.

Which of the following copper minerals has the greatest purity?

  1. Azurite

  2. Cuprite

  3. Malachite

  4. Covellite

  5. Chalcocite


Correct Option: B
Explanation:

The percentage of copper in cuprite (Cu2O) is 88.8%. Hence, cuprite has the maximum purity among all the given minerals.

Which of the following statements is/are correct? P. Sylvine and rock salt are the ores of potassium. Q. Wood metal is used in the making of automatic sprinklers. R. Duralumin is used in the manufacturing of aeroplane parts and consists of Al, Cu, Mg and Mn.

  1. P only

  2. Q only

  3. R only

  4. P and Q

  5. Q and R


Correct Option: E
Explanation:

Sylvine (KCl) and rock salt (NaCl) are the ores of potassium and sodium respectively. Wood metal consists of Bi = 50%, Pb = 25%, Sn = 12.5% & Cd = 12.5% and is used in the making of automatic sprinklers as it melts in hot water (m.p.= 68 oC). Duralumin is used in the manufacturing of aeroplane parts and consists of Al = 95.5%, Cu = 4%, Mg = 0.5% and Mn = 0.5%.

Identify copper ores from the following:

P. Covellite Q. Chalcopyrite R. Bornite S. Anglesite

  1. P and Q

  2. Q and R

  3. R and S

  4. P, Q and R

  5. Q, R and S


Correct Option: D
Explanation:

Copper ores are - covellite (CuS), chalcopyrite (CuFeS2), bornite (2Cu2S.CuS.FeS), etc. Anglesite (PbSO4) is the ore of lead.

Which of the following statements is/are incorrect? A. Copper is used for making wires used in electrical industry and for water and steam pipes. B. German silver contains Cu 50-60% and Ni 40–50%. C. Zinc dust is used as a reducing agent in the manufacture of dye-stuffs, paints, etc. and in several organic and inorganic synthesis reactions.

  1. A only

  2. B only

  3. C only

  4. A and B

  5. B and C


Correct Option: B
Explanation:

A. Copper has very good anti-corrosive property and is used for making wires used in electrical industry and for water and steam pipes. B. German silver contains Cu 25-30%, Zn 25-30% and Ni 40–50%. C. Zinc dust is used as a reducing agent in the manufacture of dye-stuffs, paints, etc. and in a several organic and inorganic synthesis reactions.

Identify the incorrectly matched pair of ‘ore types - its chief metal’.

  1. Chalcopyrite - Cu

  2. Siderite - Fe

  3. Magnesite - Mg

  4. Stannine - Sn

  5. Cerussite - Cu


Correct Option: E
Explanation:

Cerussite (PbCO3) is the carbonate ore of Pb.

Match the Group - I with Group - II and select the correct answer using the codes given below.

 
Group - I (metal alloys)
Group - II (chief constituent)
P. Type metal 1. Cu
Q. Gun metal 2. Bi
R. Pewter 3. Pb
S. Rose metal 4. Sn
  1. P - 1, Q - 2, R - 4, S - 3

  2. P - 4, Q - 1, R - 2, S - 3

  3. P - 3, Q - 1, R - 4, S - 2

  4. P - 3, Q - 4, R - 1, S - 2

  5. P - 2, Q - 1, R - 4, S - 3


Correct Option: C
Explanation:

Type metal is composed of 82% Pb, 15% Sb and 3% Sn. Gun metal consists of 88% Cu, 10% Sn, 2% Zn and 0.5% Pb. Pewter alloy is composed of 76% Sn and 24% Pb. Rose metal consists of 50% Bi, 25% Pb and 25% Sn. Hence, the correct answer using the codes is P - 3, Q - 1, R - 4, S - 2.

Which of the following is/are fusible alloy(s)? P. Newton’s alloy Q. Jean Darcet’s alloy R. Dow’s alloy

  1. P only

  2. Q only

  3. R only

  4. P and Q

  5. Q and R


Correct Option: D
Explanation:

Fusible alloys are generally composed of Bi, Pb and Sn. They melt at comparatively low temperatures, below the melting point of tin. Examples are- Newton’s alloy (contains 50% Bi, 31.25% Pb and 18.75% Sn), Jean Darcet’s alloy (contains 50% Bi, 25% Pb and 25% Sn), etc. Dow’s alloy or Dow metal is an example of light metal alloys. Dow metal contains 93.8% Mg, 6% Al and 0.2% Mn.

All of the following are sulphide ores, except

  1. stibnite

  2. realgar

  3. cinnabar

  4. angelesite

  5. wurtzite


Correct Option: D
Explanation:

Angelesite (PbSO4) is the oxide ore of lead.

Match the Group - I with Group - II.

 
Group - I (Alloys)
Group - II (Major constituents)
A. Pewter 1. Al
B. Duralumin 2. Bi
C. Dow metal 3. Mg
D. Rose metal 4. Pb
5. Sn
  1. A - 5, B - 1, C - 3, D - 2

  2. A - 4, B - 1, C - 3, D - 2

  3. A - 5, B - 4, C - 3, D - 2

  4. A - 2, B - 1, C - 3, D - 5

  5. A - 4, B - 1, C - 3, D - 5


Correct Option: A
Explanation:

Pewter alloy is composed of 76% Sn and 24% Pb. Duralumin is composed of 94% Al, 4% Cu, and 2% Mg, Mn & Si. Dow metal contains 93.8% Mg, 6% Al, 0.2% Mn. Rose metal consists of 50% Bi, 25% Pb and 25% Sn. Hence, the answer using the codes is A - 5, B - 1, C - 3, D - 2.

The composition of Field’s metal is

  1. 51% In, 32.5% Bi, 16.5% Sn

  2. 50% Bi, 25–28% Pb, 22–25% Sn

  3. 50% Bi, 26.7% Pb, 13.3% Sn,10% Cd

  4. 68% Ga, 22% In, 10%

  5. 50% Sn, 50% Zn


Correct Option: A
Explanation:

Field's metal, or Field's alloy is a fusible alloy that becomes liquid at approximately 62oC. It has 51% In, 32.5% Bi and 16.5% Sn.

Which of the following statements are false?

  1. 18-carot gold consists of Au 58%, Cu 12–28% and Ag 4–30%.
  2. Sterling-S alloy contains Ag 82.5% and Cu 17.5%.
  3. Naval brass is composed of Cu 60%, Zn 39.25% and Sn 0.75%.
  4. Dow’s metal consists of 93.8% Mg, 6% Al and 0.2% Mn.
  1. 1 and 2

  2. 2 and 3

  3. 3 and 4

  4. 1, 2 and 3

  5. 2, 3 and 4


Correct Option: A
Explanation:
  1. 18-carot gold contains Au 75%, Ag 10–20% and Cu 5–15%. Gold 14-carot consists of Au 58%, Cu 12–28% and Ag 4–30%.
    1. Sterling-S (sterling silver) alloy is composed of Ag 92.5% and Cu 7.5%.
    2. The composition of Naval brass is Cu 60%, Zn 39.25% and Sn 0.75%.4. Dow’s metal is composed of 93.8% Mg, 6% Al and 0.2% Mn. Hence, both 1 and 2 are false.

Which of the following is/are ore(s) of iron?

  1. Orpiment
  2. Marcasite
  3. Haematite
  4. Magnetite
  1. 1 and 2

  2. 2 and 3

  3. 3 and 4

  4. 1, 2 and 3

  5. 2, 3 and 4


Correct Option: E
Explanation:

The ores of iron are- Marcasite or iron pyrite (FeS2): sulphide ore, Haematite (Fe2O3): oxide ore, Magnetite (Fe3O4): oxide ore, Orpiment (As2S3) is the sulphide ore of arsenic.

Which of the following alloys has iron as constituent?

  1. Guilding metal

  2. Cartridge brass

  3. Naval brass

  4. Cupronickel

  5. Ounce metal


Correct Option: D
Explanation:

Cupronickel is composed of Cu 88.35%, Ni 10%, Fe 1.25% and Mn 0.4. Hence, cupronickel has iron as constituent.

Which of the following iron ores is “fool’s gold”?

  1. FeS2

  2. Fe2O3

  3. FeO(OH)

  4. FeCO3

  5. None of these


Correct Option: A
Explanation:

Iron pyrite (FeS2) has a yellow metallic appearance and so it is called fool’s gold because it had been mistaken for gold in ancient times.

Match the Group - I with Group - II and select the correct answer using the codes given below.

 
Group - I (minerals/ores)
Group - II (chemical formula)
A. spinel 1. MgAl2O4
B. felspar 2. PbCO3
C. cerussite 3. KAlSi3O8
D. malachite 4. Cu(OH)2.CuCO3
  1. A - 1, B - 3, C - 2, D - 4

  2. A - 2, B - 1, C - 3, D - 4

  3. A - 2, B - 1, C - 4, D - 3

  4. A - 1, B - 2, C - 3, D - 4

  5. A - 4, B - 3, C - 2, D - 1


Correct Option: A
Explanation:

Spinel (MgAl2O4) is the mineral of Mg and aluminium. Felspar (KAlSi3O8) is the mineral of potassium and aluminium. Cerussite (PbCO3) is the carbonate ore of lead. Malachite (Cu(OH)2.CuCO3) is the carbonate ore of copper. Hence, the correct sequence of the codes is A - 1, B - 3, C - 2, D - 4.

Identify the incorrect statement(s). A. Mild steel contains 0.30% to 0.60% of carbon. B. Promoted iron is used as the catalyst in the Haber-Bosch process of NH3 production. C. In the quenching process of mild steel, water or oil is used.

  1. A only

  2. B only

  3. C only

  4. A and B

  5. B and C


Correct Option: A
Explanation:

A. Mild steel contains 0.15% to 0.30% of carbon. Medium steel has 0.30% to 0.60% of carbon. B. Promoted iron is used as the catalyst in the Haber-Bosch process for the making of NH3. C. Mild steel is malleable and can be bent or machined. This is hardened (tempered) by heating to red heat and quenched by plunging into water or oil.

Which of the following pairs of ‘alloy - constituent metals’ is not correctly matched?

  1. Naval brass - Cu, Zn, Sn

  2. Dow’s metal - Mg, Al, Mn

  3. Guilding metal - Cu, Zn

  4. Cartridge brass - Cu, Zn

  5. Megallium - Fe, Ni, Cr


Correct Option: E
Explanation:

Megallium is composed of 60% cobalt, 20% chromium, 5% molybdenum and traces of other substances. Elinvar consists of 59% iron, 36% nickel, and 5% chromium.

The chemical formula for wulfenite mineral is

  1. FeCO3

  2. (Fe,Mn)WO4

  3. PbMoO4

  4. SnO2

  5. FeCr2O4


Correct Option: C
Explanation:

Wulfenite is a lead molybdate mineral with the formula PbMoO4. It is most often found as thin tabular crystals with a bright orange-red to yellow-orange colour, sometimes brown, although the colour can be highly variable.

Which of the following copper ores is also known as ‘mountain blue’?

  1. CuS

  2. CuFeS2

  3. Cu2O

  4. 2CuCO3.Cu(OH)2

  5. Cu2S


Correct Option: D
Explanation:

Azurite (2CuCO3.Cu(OH)2) is commonly known as mountain blue or American stone.

Which of the following statements is/are false? P. Cuprite has higher copper percentage than chalcocite. Q. Chalcopyrite is called vitreous copper. R. Goethite is hydroxide ore of iron.

  1. P only

  2. Q only

  3. R only

  4. P and Q

  5. Q and R


Correct Option: B
Explanation:

P. Cuprite (Cu2O) has 88.8% copper while chalcocite (Cu2S) has 79.8% copper. Q. Chalcopyrite is called blister copper. It has the chemical composition CuFeS2. Chalcocite (Cu2S), is an important copper ore. It is also known as redruthite or vitreous copper. R. Goethite is hydroxide ore of iron with the chemical formula of FeO(OH).

Which of the following alloys does not contain lead?

  1. Rose’s metal

  2. Cerrosafe

  3. Wood’s metal

  4. Field's metal

  5. Carrolow 136


Correct Option: D
Explanation:

Field's metal has 51% In, 32.5% Bi and 16.5% Sn.

Linotype metal alloy contains

  1. 88% Cu, 10% Sn, 2% Zn and 0.5% Pb

  2. 86% Pb, 11% Sb and 3% Sn

  3. 50% Bi, 25% Pb and 25% Sn

  4. 76% Sn and 24% Pb

  5. Cu 25-30%, Zn 25-30% and Ni 40–50%


Correct Option: B
Explanation:

Linotype metal alloy contains 86% Pb, 11% Sb and 3% Sn and has been used for over five centuries in printing processes.

Which of the following pairs of ‘alloy - its constituent’ is not correctly matched?

  1. Carrolow 136 - Bi, Pb, Sn, In

  2. Carrolow 117 - Bi, Pb, Sn, In

  3. Wood’s metal - Bi, Pb, Sn, Cd

  4. Pinchbeck metal - Cu, Zn

  5. Muntz metal - Cu, Zn


Correct Option: B
Explanation:

Carrolow 117 consists of 44.7% Bi, 22.6% Pb, 8.3% Sn, 19.1% In and 5.3% Cd.

Which of the following pairs of ‘alloy - its major constituent’ is not correct?

  1. Cartridge brass - Cu

  2. Nichrome - Ni

  3. Megallium - Co

  4. Elinvar - Fe

  5. Galvanite - Cu


Correct Option: E
Explanation:

Lead free galvanizing solder (galvanite) formulation designed specifically for high quality repairs to galvanized steel surfaces. It is composed of tin 50%, zinc 49% and copper 1%.

Which of the following alloys contains lead?

  1. Ounce’s metal

  2. Elinvar

  3. Duralumin

  4. Dow’s metal

  5. German silver


Correct Option: A
Explanation:

Ounce’s metal is composed of Cu 85%, Zn 5%, Pb 5% and Sn 5%.

Which of the following is/are manufactured by direct-heat resistance furnace? P. SiC Q. Graphite R. Steel

  1. P only

  2. Q only

  3. R only

  4. P and Q

  5. Q and R


Correct Option: D
Explanation:

Direct-heat resistance furnace is an electric furnace in which heat is generated directly in the material to be heated. Direct-heat resistance furnaces are used for melting and heating of metals. Typical applications are- manufacture of graphite, carbon and various carbides like- silicon-carbide, boron-carbide, etc. Bessemer convertor is a pear shaped furnace, made up of steel plates and lined with silicious material. It is used in the manufacture of steel and in the metallurgy of copper.

Match the Column - I with the Column - II and select the correct answer using the codes given below.

 
Column - I
Column - II
A. cassiterite 1. PbS
B. galena 2. CaMg(CO3)2
C. limonite 3. SnO2
D. dolomite 4. FeO(OH).nH2O
  1. A - 2, B - 1, C - 4, D - 3

  2. A - 3, B - 2, C - 1, D - 3

  3. A - 3, B - 1, C - 4, D - 2

  4. A - 4, B - 3, C - 1, D - 2

  5. A - 4, B - 1, C - 3, D - 2


Correct Option: C
Explanation:

Cassiterite is a tin oxide mineral with the chemical formula of SnO2. Galena is the sulphide ore of lead with chemical formula of PbS. Limonite is the hydroxide ore of iron with the chemical formula of FeO(OH). Dolomite (CaMg(CO3)2) is also known as dolostone. It is the carbonate mineral of Ca and Mg. Hence, the correct answer using the codes is A - 3, B - 1, C - 4, D - 2.

The metal ingredients in Prince’s metal are

  1. Cu, Zn, Sn, Fe

  2. Cu, Zn, Mn

  3. Cu, Zn, Sn

  4. Cu, Zn, Al, Sn

  5. Cu, Zn


Correct Option: E
Explanation:

Prince’s metal is a type of alpha brass. Due to its yellow colour, it is used as an imitation of gold. Also called Prince Rupert's metal, the alloy was named after Prince Rupert of the Rhine. The composition of prince’s metal contains 75% copper and 25% zinc.

Which of the following statements is/are false? P. Linotype alloy contains 86% Pb, 11% Sb and 3% Sn and is used in printing processes. Q. Wood’s metal is composed of 50% Pb, 25% Sn and 25% Bi and is used in soldering. R. Monotype metal contains 78% Pb, 15% Sb and 7% Sn.

  1. P only

  2. Q only

  3. R only

  4. P and Q

  5. Q and R


Correct Option: B
Explanation:

P. Linotype metal alloy contains 86% Pb, 11% Sb and 3% Sn and has been used for over five centuries in printing processes. This alloy has low melting point, good stability and undergoes minimum contraction on solidification. Q. Wood’s metal is composed of 50% Pb, 25% Sn, 12.5% Cd and 12.5% Bi. This alloy has melting point of 80 oC and is used in soldering. R. Monotype metal contains 78% Pb, 15% Sb and 7% Sn.

Which of the following is not a sulphide ore?

  1. Millerite

  2. Acanthite

  3. Chalcocite

  4. Molybdenite

  5. Zincite


Correct Option: E
Explanation:

Zincite (ZnO) is the oxide ore of zinc.

All of the following are the oxide ores of iron, except

  1. haematite

  2. magnetite

  3. limonite

  4. siderite

  5. limonite and siderite


Correct Option: D
Explanation:

Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in colour from dark grey, bright yellow, deep purple, to rusty red. The oxide ores of iron are - magnetite (Fe3O4), haematite (Fe2O3) and limonite (Fe2O3.3H2O). Siderite (FeCO3) is the carbonate ore of iron.

Which of the following processes is/are related to lead refining?

P. Parkes process Q. Pattison process R. Fire process

  1. P only

  2. Q only

  3. R only

  4. P and Q

  5. Q and R


Correct Option: D
Explanation:

P. The Parkes process, patented in 1850, uses zinc to form a material which the silver enters. This floats on the lead and can be skimmed off.
Q. The Pattison process was patented by its inventor, Hugh Lee Pattinson, in 1833. It depended on well-known material properties; essentially that lead and silver melt at different temperatures. The equipment consisted of a row of about 8-9 iron pots, which could be heated from below. Argentiferous lead was charged to the central pot and melted. This was then allowed to cool, as the lead solidified, it was skimmed off and moved to the next pot in one direction, and the remaining metal was then transferred to the next pot in the opposite direction. The process was repeated in the pots successively, and resulted in lead accumulating in the pot at one end and silver in that at the other. R. Fire process - The initial product of copper smelting was impure black copper, which was then repeatedly melted to purify it, alternately oxidizing and reducing it. In one of the melting stages, lead was added. Gold and silver preferentially dissolved in this, thereby providing a means of recovering these precious metals. To produce purer copper suitable for making copper plates or hollow-ware, further melting processes were undertaken, using charcoal as fuel. The repeated application of such fire-refining processes was capable of producing copper that was 99.25% pure.

Match the Group - I with Group - II and select the correct answer using the codes given below.

 
Group - I (metal ores)
Group - II (ore types)
P. Galena 1. sulphide
Q. Dolomite 2. silicate
R. Mica 3. oxide
S. Pyrolucite 4. carbonate
  1. P - 1, Q - 4, R - 2, S - 3

  2. P - 3, Q - 4, R - 2, S - 1

  3. P - 3, Q - 4, R - 1, S - 2

  4. P - 1, Q - 2, R - 4, S - 3

  5. P - 4, Q - 3, R - 2, S - 1


Correct Option: A
Explanation:

Galena (PbS) is the sulphide ore of Pb. Dolomite (CaCO3.MgCO3) is the carbonate ore of Mg. Mica (K2O.3Al2O3.6SiO2.2H2O) is the silicate ore of Al. Pyrolucite (MnO2) is an oxide ore of Mn. Hence, the correct answer using the codes is P - 1, Q - 4, R - 2, S - 3.

Directions: Consider the following Assertion A and Reason R statements and select the correct option. Assertion A: If pure haematite is used as an ore for iron extraction, there is no need of roasting. Reason R: The final product of the roasting process is FeO3 in the extraction of iron.

  1. A is true but R is false.

  2. A is false but R is true.

  3. Both A and R are true.

  4. Both A and R are false.

  5. None of these


Correct Option: C
Explanation:

In case of extraction of iron, in roasting step all taken pure haematite converted to FeO that combines with oxygen and form Fe2O3. So, the final product of the roasting step is FeO3 in the extraction of iron and thus there is no need of roasting.

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