Plant Operation

Description: Test your knowledge on Plant Operation with these challenging questions covering various aspects of chemical engineering.
Number of Questions: 14
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Tags: chemical engineering plant operation process control safety
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What is the primary function of a distillation column in a chemical plant?

  1. To separate liquids with different boiling points

  2. To control the temperature of a process stream

  3. To increase the pressure of a gas stream

  4. To remove impurities from a liquid stream


Correct Option: A
Explanation:

A distillation column is used to separate liquids with different boiling points by applying heat and allowing the more volatile components to vaporize and condense, resulting in the separation of the desired products.

Which type of reactor is commonly used for continuous gas-phase reactions?

  1. Batch reactor

  2. Plug flow reactor

  3. CSTR (Continuous Stirred Tank Reactor)

  4. Fluidized bed reactor


Correct Option: B
Explanation:

Plug flow reactors are commonly used for continuous gas-phase reactions as they provide a uniform residence time for the reactants, ensuring consistent reaction conditions and product quality.

What is the purpose of a heat exchanger in a chemical plant?

  1. To transfer heat from one fluid to another

  2. To increase the pressure of a fluid stream

  3. To separate solids from a liquid stream

  4. To control the flow rate of a fluid stream


Correct Option: A
Explanation:

Heat exchangers are used to transfer heat from one fluid to another, enabling the control of temperature in various process streams and facilitating efficient energy utilization.

Which instrument is commonly used to measure the flow rate of a liquid in a pipe?

  1. Pressure gauge

  2. Rotameter

  3. Thermometer

  4. pH meter


Correct Option: B
Explanation:

Rotameters are commonly used to measure the flow rate of a liquid in a pipe by utilizing the principle of variable area flow measurement, where the float position indicates the flow rate.

What is the primary function of a control valve in a chemical plant?

  1. To regulate the flow rate of a fluid stream

  2. To maintain a constant pressure in a process vessel

  3. To prevent the buildup of excessive pressure in a system

  4. To isolate a section of a process line for maintenance


Correct Option: A
Explanation:

Control valves are primarily used to regulate the flow rate of a fluid stream by adjusting the flow area, enabling precise control over the process conditions and product quality.

Which type of pump is suitable for handling corrosive or abrasive fluids?

  1. Centrifugal pump

  2. Diaphragm pump

  3. Gear pump

  4. Screw pump


Correct Option: B
Explanation:

Diaphragm pumps are suitable for handling corrosive or abrasive fluids as they utilize a flexible diaphragm to separate the pumped fluid from the mechanical components, preventing contamination and ensuring reliable operation.

What is the purpose of a safety relief valve in a chemical plant?

  1. To prevent the buildup of excessive pressure in a system

  2. To regulate the flow rate of a fluid stream

  3. To isolate a section of a process line for maintenance

  4. To maintain a constant temperature in a process vessel


Correct Option: A
Explanation:

Safety relief valves are designed to protect equipment and personnel by automatically releasing excess pressure from a system when it exceeds a predetermined limit, preventing catastrophic failures.

Which type of instrument is commonly used to measure the temperature of a process stream?

  1. Pressure gauge

  2. Rotameter

  3. Thermometer

  4. pH meter


Correct Option: C
Explanation:

Thermometers are commonly used to measure the temperature of a process stream by utilizing various principles such as liquid expansion, electrical resistance, or infrared radiation.

What is the purpose of a packed column in a chemical plant?

  1. To increase the contact surface area between two phases

  2. To reduce the pressure of a gas stream

  3. To separate solids from a liquid stream

  4. To control the flow rate of a fluid stream


Correct Option: A
Explanation:

Packed columns are used to increase the contact surface area between two phases, typically a liquid and a gas, to facilitate mass transfer operations such as absorption, stripping, and distillation.

Which type of reactor is commonly used for batch reactions?

  1. Batch reactor

  2. Plug flow reactor

  3. CSTR (Continuous Stirred Tank Reactor)

  4. Fluidized bed reactor


Correct Option: A
Explanation:

Batch reactors are commonly used for batch reactions, where the reactants are charged into the reactor and allowed to react for a specific period of time before being discharged.

What is the purpose of a condenser in a chemical plant?

  1. To convert a gas into a liquid

  2. To increase the pressure of a gas stream

  3. To separate solids from a liquid stream

  4. To control the flow rate of a fluid stream


Correct Option: A
Explanation:

Condensers are used to convert a gas into a liquid by removing heat from the gas stream, causing it to condense and form a liquid phase.

Which type of pump is suitable for handling high-viscosity fluids?

  1. Centrifugal pump

  2. Diaphragm pump

  3. Gear pump

  4. Screw pump


Correct Option: D
Explanation:

Screw pumps are suitable for handling high-viscosity fluids as they utilize a rotating screw to move the fluid, providing a positive displacement and efficient pumping action.

What is the purpose of a reboiler in a distillation column?

  1. To provide heat to the bottom of the column

  2. To reduce the pressure of the vapor stream

  3. To separate solids from a liquid stream

  4. To control the flow rate of the liquid stream


Correct Option: A
Explanation:

Reboilers are used to provide heat to the bottom of a distillation column, vaporizing the liquid mixture and generating the vapor stream that rises up the column for separation.

Which type of reactor is commonly used for heterogeneous catalytic reactions?

  1. Batch reactor

  2. Plug flow reactor

  3. CSTR (Continuous Stirred Tank Reactor)

  4. Fluidized bed reactor


Correct Option: D
Explanation:

Fluidized bed reactors are commonly used for heterogeneous catalytic reactions, where the catalyst is in the form of small particles suspended in a fluidized bed, providing excellent contact between the reactants and the catalyst.

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