Metallurgical Analysis

Description: This quiz evaluates your understanding of the principles and techniques used in metallurgical analysis.
Number of Questions: 15
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Tags: metallurgy materials science metallography microstructure phase diagrams
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What is the primary purpose of metallographic analysis?

  1. To determine the chemical composition of a metal.

  2. To identify the phases present in a metal.

  3. To measure the grain size of a metal.

  4. To assess the mechanical properties of a metal.


Correct Option: B
Explanation:

Metallographic analysis is a technique used to examine the microstructure of a metal, which includes identifying the different phases present in the metal.

Which technique is commonly used to prepare a metallographic specimen for analysis?

  1. Optical microscopy

  2. Scanning electron microscopy

  3. Transmission electron microscopy

  4. Sample preparation


Correct Option: D
Explanation:

Sample preparation is the process of preparing a metallographic specimen for analysis. It involves cutting, mounting, grinding, polishing, and etching the specimen to reveal its microstructure.

What is the function of an etchant in metallographic analysis?

  1. To remove surface oxides from the specimen.

  2. To reveal the grain boundaries in the specimen.

  3. To enhance the contrast between different phases in the specimen.

  4. To protect the specimen from corrosion.


Correct Option: B
Explanation:

An etchant is a chemical solution used to selectively attack and dissolve certain phases in a metallographic specimen, revealing the grain boundaries and other microstructural features.

Which type of microscope is commonly used for metallographic analysis?

  1. Optical microscope

  2. Scanning electron microscope

  3. Transmission electron microscope

  4. Atomic force microscope


Correct Option: A
Explanation:

Optical microscopy is a widely used technique for metallographic analysis. It involves using a light microscope to examine the microstructure of a metallographic specimen.

What is the purpose of a phase diagram in metallurgical analysis?

  1. To predict the phases present in a metal at a given temperature and composition.

  2. To determine the melting point of a metal.

  3. To calculate the heat capacity of a metal.

  4. To measure the thermal conductivity of a metal.


Correct Option: A
Explanation:

A phase diagram is a graphical representation of the phases that exist in a metal alloy system as a function of temperature and composition. It is used to predict the phases present in a metal at a given temperature and composition.

What is the difference between a single-phase alloy and a multi-phase alloy?

  1. A single-phase alloy contains only one type of atom, while a multi-phase alloy contains two or more types of atoms.

  2. A single-phase alloy has a uniform microstructure, while a multi-phase alloy has a heterogeneous microstructure.

  3. A single-phase alloy is stronger than a multi-phase alloy.

  4. A single-phase alloy is more ductile than a multi-phase alloy.


Correct Option: B
Explanation:

A single-phase alloy has a uniform microstructure, meaning that it consists of only one type of crystal structure. A multi-phase alloy, on the other hand, has a heterogeneous microstructure, meaning that it consists of two or more different crystal structures.

What is the role of grain boundaries in a metal?

  1. They provide a path for the movement of dislocations.

  2. They act as nucleation sites for new grains during recrystallization.

  3. They increase the strength of the metal.

  4. They decrease the ductility of the metal.


Correct Option: A
Explanation:

Grain boundaries provide a path for the movement of dislocations, which are defects in the crystal structure of a metal. This allows dislocations to move more easily through the metal, making it more ductile.

What is the effect of heat treatment on the microstructure of a metal?

  1. It can change the phase composition of the metal.

  2. It can refine the grain size of the metal.

  3. It can alter the mechanical properties of the metal.

  4. All of the above.


Correct Option: D
Explanation:

Heat treatment can change the phase composition, refine the grain size, and alter the mechanical properties of a metal.

Which of the following is a common method for hardening a steel alloy?

  1. Annealing

  2. Normalizing

  3. Tempering

  4. Quenching


Correct Option: D
Explanation:

Quenching is a common method for hardening a steel alloy. It involves rapidly cooling the steel from a high temperature to room temperature, which traps carbon atoms in the crystal structure of the steel, making it harder.

What is the purpose of tempering a steel alloy after quenching?

  1. To reduce the hardness of the steel.

  2. To increase the toughness of the steel.

  3. To improve the machinability of the steel.

  4. All of the above.


Correct Option: D
Explanation:

Tempering is a process that is performed after quenching to reduce the hardness of the steel, increase its toughness, and improve its machinability.

Which of the following is a common type of corrosion?

  1. Pitting corrosion

  2. Crevice corrosion

  3. Galvanic corrosion

  4. Stress corrosion cracking


Correct Option:
Explanation:

Pitting corrosion, crevice corrosion, galvanic corrosion, and stress corrosion cracking are all common types of corrosion.

What is the primary mechanism of pitting corrosion?

  1. The formation of a protective oxide layer on the metal surface.

  2. The localized breakdown of the protective oxide layer on the metal surface.

  3. The uniform dissolution of the metal surface.

  4. The formation of a passive film on the metal surface.


Correct Option: B
Explanation:

Pitting corrosion is caused by the localized breakdown of the protective oxide layer on the metal surface, leading to the formation of pits or cavities in the metal.

Which of the following is a common method for preventing corrosion?

  1. Applying a protective coating to the metal surface.

  2. Using sacrificial anodes.

  3. Cathodic protection.

  4. All of the above.


Correct Option: D
Explanation:

Applying a protective coating to the metal surface, using sacrificial anodes, and cathodic protection are all common methods for preventing corrosion.

What is the purpose of a sacrificial anode in corrosion protection?

  1. To provide a more active metal to corrode instead of the metal being protected.

  2. To create a protective oxide layer on the metal being protected.

  3. To increase the pH of the environment around the metal being protected.

  4. To reduce the oxygen concentration in the environment around the metal being protected.


Correct Option: A
Explanation:

A sacrificial anode is a more active metal that is connected to the metal being protected. It corrodes instead of the metal being protected, thereby protecting it from corrosion.

What is the principle behind cathodic protection?

  1. Applying a negative potential to the metal being protected.

  2. Applying a positive potential to the metal being protected.

  3. Connecting the metal being protected to a more active metal.

  4. Connecting the metal being protected to a less active metal.


Correct Option: A
Explanation:

Cathodic protection involves applying a negative potential to the metal being protected, which prevents the metal from corroding.

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